Cornelius Beverage Dispenser D45 User Manual

IMI CORNELIUS REMCOR INC g 500 REGENCY DRIVE g GLENDALE HEIGHTS, IL 60139--2268  
Telephone (800) 551--4423  
Facsimile (800) 519--4423  
Ins tallation Manual  
ICE DISPENSER  
D45 and D90  
Part No. 91561  
August, 1995  
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION  
This Manual must be read and understood before installing or operating this equipment  
PRINTED IN U.S.A  
Ó IMI CORNELIUS INC; 1992-95  
 
SAFETY PRECAUTIONS  
ALWAYS: Disconnect power to the dispenser before servicing or cleaning.  
NEVER: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator  
rotation occurs automatically when dis pens er is energized!  
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates  
contamination of ice. To ens ure continued protection and s anitation, obs erve the following:  
ALWAYS: Be sure removable lid is properly installed to prevent unauthorized  
access to the hopper interior and possible contamination of the ice.  
ALWAYS: Be sure the upper and lower front panels are securely fastened.  
ALWAYS: Keep area around the dispenser clean of ice cubes.  
CAUTION: Dis pens er cannot be us ed with crus hed or flaked ice. Us e of bagged ice that has  
frozen into large chunks can void warranty. The dis pens er agitator is not des igned to be an  
ice crus her. Us e of large chunks of ice that “jam up” ins ide the hopper will caus e failure of  
the agitator motor and damage to the hopper. If bagged ice is us ed, it mus t be carefully and  
completely broken into s mall, cube-s ized pieces before filling into the dis pens er hopper.  
DESCRIPTION  
The D45 or D90 ice dispensers solve your ice and beverage service needs in a sanitary, space saving, econom-  
ical way. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dis-  
pense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice.  
Table 1. Specifications  
Model:  
D45  
Ice Storage:  
45 pounds  
Electrical:  
120/1/60, 3 Amps  
Drain Connection:  
Electrical Connection:  
Dimensions:  
3/4? FPT  
6' , 3--Wire Cord with 3--Prong Ground Type Plug  
16? W x 22? D x 26--1/2? H  
Model:  
D90  
Ice Storage:  
90 pounds  
Electrical:  
120/1/60, 3 Amps  
Drain Connection:  
Electrical Connection:  
Dimensions:  
3/4? FPT  
6' , 3--Wire Cord with 3--Prong Ground Type Plug  
22? W x 28? D x 30? H  
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INSTALLATION INSTRUCTIONS  
1. Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the  
threaded holes provided in the bottom of the unit.  
2. Connect the 3/4? IPS (or equal) drain line to the 3/4? threaded drain connections at the lower rear of the  
unit. This line must pitch downward to an open drain and must contain no traps, or improper drainage will  
result.  
3. Clean the hopper interior. (See Cleaning Instructions on page 3.)  
4. Connect the power cord to a 120 volt, 60 hertz, 3--wire grounded receptacle. All electrical wiring must con-  
form to national and local electrical codes.  
CLEANING INSTRUCTIONS  
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not us e metal s crapers , s harp  
objects or abras ives on the ice s torage hopper, top cover and the agitator dis k, as damage  
may res ult. Do not us e s olvents or other cleaning agents , as they may attack the plas tic  
material.  
DISPENSER  
1. Clean the ice dispenser interior at least once a month.  
2. Lift off agitator assembly and wash and rinse it thoroughly.  
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rins e thoroughly to  
remove all traces of detergent.  
4. Replace the agitator.  
5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons of  
water.  
6. Remove ice chute cover as follows:  
A. Flex sides outward to disengage lower pins.  
B. Lift ice chute cover to disengage upper pins.  
C. Lower ice chute cover down out of unit. NOTE: It may be helpful to twis t cover s lightly.  
7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to  
remove all traces of detergent.  
8. Sanitize as described in Step 5.  
9. Reverse steps above to reassemble ice chute.  
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2
 
OPERATING INSTRUCTIONS  
Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute.  
Ice flow will continue until the lever is released. If ice does not dispense, see the TROUBLESHOOTING GUIDE  
to find the cause.  
NOTE: Us e caution to avoid s pilling ice when filling dis pens er. Immediately clean up any s pilled ice  
from filling or operating the unit. To prevent contamination of ice, the lid mus t be ins talled on the unit  
at all times .  
MAINTENANCE  
The following dispenser maintenance should be performed at the intervals indicated:  
CLEANING  
DAILY (OR AS REQUIRED)  
Remove foreign material from the vending area sink to prevent drain blockage.  
WEEKLY (OR AS REQUIRED)  
Clean the vending area. Check for proper water drainage from the vending area sink.  
MONTHLY  
Clean and sanitize the hopper interior. (See CLEANING INSTRUCTIONS.)  
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power is being  
supplied to the unit. If the problem persists, check the following:  
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).  
2. Observe whether the gate is operating.  
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and  
corrective action.  
3
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TROUBLESHOOTING GUIDE  
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice.  
If the unit still does not dispense, check the following chart under the appropriate symptoms to aid in locating  
the defect.  
Trouble  
Probable Cause  
Remedy  
A. Repair wiring.  
BLOWN FUSE OR CIRCUIT  
BREAKER.  
A. Short circuit in wiring.  
B. Defective gate solenoid.  
C. Defective agitator motor.  
A. No power.  
B. Replace gate solenoid.  
C. Replace agitator motor.  
A. Restore power.  
GATE DOES NOT OPEN.  
AGITATOR DOES NOT TURN.  
B. Bent depressor plate (does not B. Replace depressor plate.  
actuate switch).  
C. Defective dispensing switch.  
A. Defective gate solenoid.  
C. Replace dispensing switch.  
A. Replace gate solenoid.  
GATE DOES NOT OPEN OR  
IS SLUGGISH. AGITATOR  
TURNS.  
B. Weak gate spring.  
B. Replace gate spring.  
C. Excessive pressure against  
gate slide.  
C. Reduce pressure against gate  
slide.  
GATE OPENS. AGITATOR  
DOES NOT TURN.  
A. Ice solidified in hopper.  
A. Break up ice in hopper.  
B. Defective agitator motor.  
B. Replace agitator motor.  
C. Defective capacitor (D90 only). C. Replace capacitor.  
ICE DISPENSES  
CONTINUOUSLY.  
A. Stuck or bent depressor plate  
(does not release switch)  
A. Replace depressor plate.  
B. Defective dispensing switch.  
C. Improper switch installation.  
A. Blocked drain.  
B. Replace dispensing switch.  
C. Properly install switch.  
A. Open drain.  
SLUSHY ICE. WATER IN  
HOPPER.  
B. Unit not level.  
B. Level unit.  
C. Poor ice quality due to water  
quality or ice maker problems.  
C. Clean hopper, then replace ice.  
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4
 
15 7/8-IN.  
12 5/8-IN.  
1 5/8-IN.  
1 5/8-IN.  
D45  
18 9/16-IN.  
OUTLINE  
OF UNIT  
21 25/32-IN.  
3/4-DIA. (4)  
22-IN.  
1 1/8-IN.  
19 3/4-IN.  
1 1/8-IN.  
D90  
16 1/4-IN.  
OUTLINE  
OF UNIT  
27 23/32-IN.  
3/4-DIA. (4)  
FIGURE 1. MOUNTING TEMPLATES  
5
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ICE LEVEL SIGNAL  
GROUND  
GRN  
L
N
OPTION  
T’STAT LIGHT  
LIGHTED DISPLAY  
OPTION  
1
2
WHT  
BALLAST  
LIGHT  
BLK  
BLK  
WHT  
STARTER  
WHT  
GATE  
SOLENOID  
1 1/4 AMP TIME  
DELAY FUSE  
RED  
WHT  
TERMINAL  
BOARD  
RED  
AGITATOR  
MOTOR  
RED  
PORTION  
TIMER  
PORTION  
CONTROL  
OPTION  
CAPACITOR  
D90 ONLY  
SW  
TD  
OR RED  
DISPENSE  
BLK  
DISPENSE  
SWITCH  
SWITCH  
WHT  
TO  
RED  
BLK  
TERMINAL  
BOARD  
SERVICE INFORMATION  
ELECTRIC SHOCK HAZARD. DISCONNECT  
POWER BEFORE SERVICING UNIT.  
DANGER!  
7
8
SOLENOID ADJ USTMENT  
WHEN REPLACING SOLENOID,  
ADJUST TO 7/8 AS SHOWN  
BEFORE TIGHTENING  
MOUNTING SCREWS.  
FIGURE 2. WIRING DIAGRAM  
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6
 
22  
4
3
5
2
1
4
22  
6
19  
18  
20  
8
22  
21  
16  
15  
14  
11  
10  
17  
19  
13  
12  
9
7
FIGURE 3. SOLENOID ASSEMBLY -- EXPLODED VIEW AND PARTS LIST  
Index  
No.  
Part No.  
Qty.  
Name  
1
2#  
3
21493  
31551  
70171  
70121  
50752  
50789  
70423  
10080  
10081  
50754  
21492  
70043  
70422  
70263  
70048  
70066  
10077  
30227  
50305  
21592  
70433  
51088  
70438  
1
1
Solenoid Mounting Plate  
Solenoid Service Kit  
8--32 x 3/8 Phil Tr HD Screw  
No. 8 Lockwasher  
Isolator  
2
4
2
5
3
6*  
7*  
8*  
9
2
Bumper Assembly  
Cotter Pin  
1
1
Gate Lift Rod  
1
Gate Lift Rod Bushing  
Gate Arm Bearing  
Gate Lift Arm  
10  
11  
12  
13*  
14  
15  
16  
17  
18  
19  
20*  
21*  
22  
----*  
1
1
1
Flatwasher  
1
Spring  
1
1/4-20 x 3/4 Hex Hd Screw  
1/4 Lockwasher  
1/4 Flatwasher  
Pivot Bearing  
1
1
1
1
1/4 Quick Connect Tab  
Lubricant  
----  
1
Solenoid Linkage Pin  
Retainer Ring  
2
----  
----  
Loctite  
Rebuilding Kit  
NOTE: * Parts s upplied with rebuilding kit.  
# 31551 s olenoid s upplied with items 20 & 21.  
7
91561  
 
10  
CUP ACTIVATED  
7
8
3
2
10  
PUSH LEVER  
7
8
4
5
FIGURE 4. DISPENSING LEVERS AND SWITCHES  
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8
 
PARTS LIST  
Item  
1
Des cription  
Gate Slide  
Part No. D45  
214910  
215150  
22644  
27126  
27107  
21517  
30895  
31007  
70847  
23062  
31106--1  
50454  
50481  
50748  
50750  
53015  
53016  
51891  
70426  
70419  
90295  
90615  
91559  
----------  
Part No. D90  
214910  
215150  
22644  
27126  
27107  
21629  
30895  
31007  
70847  
23062  
31112--1  
50454  
50481  
50791  
50793  
53015  
53016  
51891  
70441  
70419  
90295  
90788  
91560  
30774  
31093  
70438  
2
Depressor, Cup Activated  
Depressor Retainer (for 21515)  
Depressor Push Lever  
Depressor Retainer (for 27126)  
Agitator  
3
4
5
6
7
Dispense Switch  
Switch Boot  
8
9
Switch Spacer  
Foam Shield  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
Agitator Motor  
Motor Shaft Seal  
Motor Gasket  
Lid  
Sink  
Ice Chute, Back Section  
Ice Chute Cover  
Gate Gasket  
Sink Grill  
Leg  
Cleaning Label  
Wiring Diagram  
Front Label  
Capacitor  
Solenoid Assembly (see page 7)  
Rebuilding Kit (see page 7)  
31093  
70438  
9
91561  
 
IMI CORNELIUS INC.  
ONE CORNELIUS PLACE  
ANOKA, MN. 55303--6234  
TELEPHONE (800) 238--3600  
FACSIMILE (612) 422--3232  
WARRANTY  
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship un-  
der normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country,  
please write, Fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model num-  
ber and the date of purchase.  
IMI Cornelius Offices  
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166  
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930  
BELGIUM D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307  
BRAZIL D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829  
ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644  
FRANCE D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201  
GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438  
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491  
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222  
ITALY D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814  
NEW ZEALAND D 20 LANSFORD CRES. D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361  
SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604  
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379  
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255  
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CORPORATE HEADQUARTERS:  
Remcor Incorporated  
500 Regency Drive  
Glendale Heights, IL 60139  
 

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